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Jet Fire Radiation Calculator

Pressurized Gas Release — Flame Length & Thermal Radiation

Jet Fire Radiation Calculator
Model flame length and thermal radiation from pressurized gas releases. Calculate jet fire dimensions, flame tilt from wind, thermal radiation flux at distance, and safe separation distances for personnel and equipment per API 521, API RP 521, and Shell FRED methodology.

Release Parameters

kg/s
psig
inches
ft

Gas Properties & Environment

mph
°F
%
ft

Understanding Jet Fire Modeling

What is a Jet Fire?
A jet fire occurs when a pressurized gas leaks through a hole or rupture and ignites. The resulting turbulent diffusion flame can extend tens or hundreds of feet, producing intense thermal radiation. Jet fires are one of the most common fire scenarios in oil and gas facilities.
Key Parameters:
Flame Length: L = f(mass rate, composition)
Flame Tilt: function of wind speed ratio
SEP: 100-300 kW/m² (depending on gas)
Radiation: q = SEP × F × τ
Key Standards:
API 521 (flare radiation), API RP 521 (guide for pressure-relieving systems), Shell FRED (fire radiation evaluative device), API RP 752 (facility siting).

Formulas

L = 18.5 × 𝐎0.41 (Chamberlain model)
SEP: Qrad / Aflame
Radiation: q = SEP × F × τ
Tilt: cos(θ) = f(uw/uj)
Qtotal: 𝐎 × ΔHc

Standards & References

  • API 521
    Pressure-Relieving & Depressuring Systems — Flare Radiation
  • API RP 521
    Guide for Pressure-Relieving and Depressuring Systems
  • Shell FRED
    Fire Radiation Evaluative Device
  • API RP 752
    Permanent Occupied Buildings in Petrochemical Plants
  • Chamberlain (1987)
    Developments in Design Methods for Predicting Thermal Radiation from Flares

Engineering Notes

  • Jet fire vs. pool fire: Jet fires have higher flame temperatures (1,500-2,000°C) and higher SEP than pool fires, but are more directional
  • Momentum dominated: Jet fires are controlled by release momentum, not buoyancy, producing a well-defined flame shape
  • Flame engulfment: Objects within 1-2 flame lengths can receive 100-300 kW/m², causing rapid equipment failure
  • Wind effects: Crosswind can dramatically increase radiation on the downwind side by tilting the flame toward the receptor
  • Sonic release: When upstream pressure exceeds ~27 psig for methane, the release is choked (sonic), and mass rate depends only on upstream conditions

API 521 Radiation Limits

  • 1.6 kW/m² — Continuous exposure, public areas
  • 4.7 kW/m² — Pain threshold at 60 seconds
  • 6.3 kW/m² — Personnel with escape (API 521)
  • 9.5 kW/m² — Emergency actions (API 521)
  • 15.8 kW/m² — Equipment with fire protection
  • 31.6 kW/m² — Equipment, short exposure

Frequently Asked Questions

How is jet fire flame length calculated?

Jet fire flame length is calculated using the Chamberlain model or API 521 correlations. The Chamberlain (Shell FRED) model relates flame length to the mass release rate and effective source diameter: L = 18.5 * (m_dot)^0.41 for natural gas. API 521 provides similar correlations. Flame length depends primarily on the mass flow rate, gas composition, and release velocity.

What is the safe distance from a jet fire?

Safe distance from a jet fire depends on the release rate and gas composition. For personnel, the thermal radiation threshold is typically 4.7 kW/m2 (pain threshold at 60 seconds) or 6.3 kW/m2 (API RP 521 permissible for personnel with escape). For equipment, 15.8 kW/m2 or 31.6 kW/m2 are used depending on the exposure duration and type of equipment.

How does wind affect jet fire radiation?

Wind causes the jet flame to tilt in the downwind direction, which changes the radiation profile. For a vertical release, wind tilts the flame, increasing radiation on the downwind side and decreasing it on the upwind side. The tilt angle depends on the ratio of wind velocity to jet exit velocity. Crosswind conditions are typically the worst case for a receptor located downwind of a vertical release.