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B31G Remaining Strength Calculator

Corroded Pipeline Assessment

ASME B31G Remaining Strength Calculator
Evaluate corroded pipeline segments per ASME B31G-2012. Determines safe maximum operating pressure based on defect dimensions, compares against MAOP, and provides accept/repair recommendation per 49 CFR 192.485. Supports both Original and Modified B31G methods.

Pipe Data

in
in
psi

Operating Conditions

psig
-

Class 1: 0.72 | Class 2: 0.60 | Class 3: 0.50 | Class 4: 0.40

Defect Data

in

Measured along pipe axis (longitudinal extent of corrosion)

Assessment Method

Modified B31G: Less conservative, uses SMYS+10ksi flow stress. Preferred for modern assessments.
Original B31G: More conservative parabolic area, uses 1.1×SMYS. Legacy method.

About ASME B31G

Assessment Levels:
Level 0: Simple depth check (<20% wall OK)
Level 1: B31G formula (this calculator)
Level 2: RSTRENG effective area (profile-based)
Key Parameters:
Defect depth (d), length (L), pipe diameter (D), wall thickness (t), SMYS, MAOP, design factor (F)
Regulatory Basis:
49 CFR 192.485 requires remedial action for defects that exceed the acceptance criteria. ASME B31G provides the engineering basis for determining whether a corroded segment can safely operate at MAOP.

Formula

P' = (2tS/D) × [(1-Ad) / (1-Ad/M)]
P' = Safe maximum pressure (psig)
t = Wall thickness (in)
S = Flow stress (psi)
D = Outside diameter (in)
Ad = Area ratio (0.85×d/t or 2/3×d/t)
M = Folias bulging factor

Standards & References

  • ASME B31G-2012
    Manual for Determining Remaining Strength of Corroded Pipelines
  • 49 CFR 192.485
    Remedial Measures: Corrosion
  • PRCI PR-3-805
    RSTRENG Effective Area Method
  • API 579-1 / ASME FFS-1
    Fitness-For-Service Assessment

Engineering Notes

  • d ≤ 10% t: Generally acceptable without further analysis (pit-type)
  • d ≤ 80% t: Evaluate using B31G formula
  • d > 80% t: Repair required regardless of length
  • Modified B31G is standard practice for ILI-based assessments
  • RSTRENG (Level 2) uses actual corrosion profile for less conservative results
  • Interacting defects: Adjacent anomalies within 3t spacing must be combined

Common Pipe Grades (SMYS)

  • Grade B: 35,000 psi
  • X42: 42,000 psi
  • X52: 52,000 psi
  • X60: 60,000 psi
  • X65: 65,000 psi
  • X70: 70,000 psi

Frequently Asked Questions

What is ASME B31G used for?

ASME B31G is a standard used to determine whether a corroded section of pipeline can continue to operate safely at its maximum allowable operating pressure (MAOP). It calculates the safe remaining pressure capacity based on the defect dimensions, pipe geometry, and material properties.

What is the difference between Original B31G and Modified B31G?

Original B31G uses a parabolic (2/3 dL) metal loss approximation and flow stress of 1.1×SMYS. Modified B31G uses a rectangular 0.85dL approximation and flow stress of SMYS+10,000 psi. Modified B31G is less conservative and more commonly used for modern assessments because it better represents actual burst test data.

What is the Folias bulging factor?

The Folias factor (M) accounts for the stress concentration caused by a through-wall flaw in pressurized pipe. It depends on the defect length relative to the pipe diameter and wall thickness (L²/Dt). Longer defects produce higher Folias factors, meaning greater stress concentration and lower safe pressure.