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Gas Flow Through Orifice / Hole

Orifice Flow Β· Restriction Orifice Β· Leak Rate Β· Choked Flow Analysis

Gas Flow Through Orifice & Leak Rate Calculator
Calculate gas flow rate through orifices, restriction orifices, dump valve orifices, or holes using compressible flow equations per GPSA and API 520/521. Supports choked (sonic) and subsonic flow. Use for orifice sizing, leak rate estimation, emergency response planning, QRA/RBI studies, and dispersion modeling.
Calculation Mode:

Leak Parameters

in
psig
Β°F
psig
0 = discharge to atmosphere
psia

Engineering Notes

Choked Flow: When Pd/Pu < 0.53 (for kβ‰ˆ1.3), flow is sonic at orifice throat. Further pressure drop doesn't increase flow.

API 581 Holes: Small=ΒΌ", Medium=1", Large=4", Rupture=full bore. Used for QRA consequence modeling.

Cd Values: Sharp-edge 0.61, Rounded 0.97, Torn 0.75. Conservative safety studies use Cd=1.0.

Frequently Asked Questions

How do I calculate gas flow through an orifice?

Enter the upstream pressure, orifice diameter, gas type, and discharge coefficient. The calculator uses compressible flow equations from GPSA Section 17 and API RP 520/521 to determine whether flow is choked (sonic) or subsonic, then calculates the mass and volumetric flow rate.

What is the difference between choked and subsonic orifice flow?

Choked (sonic) flow occurs when the downstream-to-upstream pressure ratio drops below the critical ratio (approximately 0.53 for natural gas). At choked conditions, the gas velocity at the orifice throat reaches the speed of sound and further reducing downstream pressure does not increase flow rate.

Can this calculator size a restriction orifice or dump valve orifice?

Yes. Use the Calculate Gas Loss Rate mode to find the flow through a known orifice size, or use the Find Equivalent Hole Size mode to back-calculate the orifice diameter needed for a target flow rate. It supports sharp-edged, rounded, nozzle, and short-tube orifice types.

What standards does this orifice flow calculator follow?

It follows GPSA Engineering Data Book Section 17, API RP 520 Part I, API RP 521, API RP 581 hole size categories, and Crane Technical Paper 410 for compressible gas flow through orifices.