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Pipeline Material Selection Tool

NACE MR0175 / API 571 / NORSOK M-506

Material Selection & Corrosion Calculator
Recommends pipeline and vessel materials based on ISO 15156 (NACE MR0175) sour service limits. Calculates CO₂ corrosion rates using the de Waard-Milliams model, evaluates SSC/HIC susceptibility per NACE regions, and performs service life analysis.

Process Conditions

°F
psig
ft/s
years

Fluid Composition

mol%
ppm
ppm
%
Leave 0 for auto-calculation from CO₂

Design Parameters

inches
mm

Standards & References

  • ISO 15156 (NACE MR0175) — Sour service
  • NORSOK M-506 — CO₂ corrosion model
  • API 571 — Damage mechanisms
  • de Waard-Milliams — CO₂ screening
  • API 5L PSL2 — Pipeline materials

Key Thresholds

  • Sour service: pH₂S > 0.05 psia + water
  • Carbon steel max hardness: HRC ≤ 22
  • 316L SS chloride limit: ~1000 ppm @ 60°C

Frequently Asked Questions

What is NACE MR0175 material selection?

NACE MR0175 (ISO 15156) specifies material requirements for equipment in sour (H₂S-containing) oil and gas service. This calculator helps determine appropriate materials based on H₂S partial pressure, temperature, and pH conditions.

How does this calculator determine corrosion risk?

The calculator evaluates operating conditions against NACE MR0175 sour service regions and API 571 damage mechanisms. It considers H₂S concentration, CO₂ partial pressure, chloride content, and temperature to recommend suitable materials.

What is the difference between SSC and SOHIC?

Sulfide stress cracking (SSC) is caused by hydrogen embrittlement under tensile stress in sour environments. Stress-oriented hydrogen-induced cracking (SOHIC) occurs as stacked hydrogen blisters aligned with through-thickness stress, per NACE MR0175 and API 571.

When is duplex stainless steel required in sour service?

Duplex stainless steels are considered when carbon steel is unsuitable due to high chloride levels, elevated temperatures, or combined CO₂/H₂S corrosion. Material selection depends on the specific NACE MR0175 environment classification.