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Glycol Dehydration Calculator

GPSA · API 12GDU · Sivalls Method

Glycol Dehydration System Calculator
Designs TEG and EG systems for natural gas water removal. Calculates glycol circulation rate, reboiler duty, and thermal properties per GPSA standards to prevent hydrate formation and meet pipeline specifications.

Glycol Type & Concentration

wt%
TEG — Gas Dehydration:
Lean: 98.5–99.5% · Rich: 95–97%
Target: <7 lb H₂O/MMscf

Site Conditions

ft
Engineering Note

Elevation reduces atmospheric pressure (~1 psi per 2,300 ft), lowering water's boiling point. The same glycol purity is achieved at lower reboiler temperatures at altitude.

Water Removal Calculations (Optional)

MMSCFD
lb/MMSCF
lb/MMSCF
/* Sivalls Reboiler Duty (1976) */
Q = W × (900 + 966 × G)
// Q = BTU/hr, W = lb H₂O/hr, G = gal/lb

About This Calculator

Designs glycol dehydration systems per GPSA and Sivalls methodology for natural gas dehydration and freeze protection.

Calculations Include:

  • Freezing Point: GPSA Figures 20-16/17
  • Reboiler Temp: With elevation correction
  • Circulation: 3 gal TEG/lb H₂O standard
  • Heat Duty: Sivalls equation (+10% design)

⚡ Quick Reference — TEG Dehydration

Pipeline Spec: <7 lb H₂O/MMscf
Lean TEG: 98.5–99.5 wt%
Circulation: 2–4 gal/lb H₂O
Reboiler: 370–400°F
Degradation: 404°F (TEG)
Contactor: 60–120°F inlet

TEG vs EG Selection

Property TEG EG
Primary Use Dehydration Freeze Prot.
Max Reboiler 400°F 320°F
Degradation 404°F ~329°F
Vapor Pressure Very Low Low
Viscosity Higher Lower
Why 3 gal TEG/lb Water?

GPSA data shows water removal curves flatten at 3–3.5 gal/lb. Higher rates increase reboiler duty without improving dehydration. For absorbers with ≥3 equilibrium stages, 3 gal/lb is the design standard. Lower rates risk insufficient dew point depression.

Thermal Degradation Limits

TEG begins thermal decomposition at 404°F. Limit reboiler to 390°F for safe operation. For >99.5% purity, use stripping gas (2–10 SCF/gal) rather than higher temperatures. DEG degrades at 328°F — avoid in high-temperature applications.

References

  • GPSA
  • API 12GDU Glycol Dehydration Units
  • Sivalls, C.R. (1976) Design Manual
  • Campbell Gas Conditioning, Vol. 2

Frequently Asked Questions

What is the typical TEG circulation rate for natural gas dehydration?

The standard TEG circulation rate is 3 gallons of TEG per pound of water removed, with a typical range of 2–4 gal/lb H₂O. This rate is used in the Sivalls method for glycol dehydration system design per GPSA standards.

What is the pipeline specification for water content in natural gas?

The typical pipeline specification for water content is less than 7 lb H₂O per MMSCF of gas. Lean TEG concentration of 98.5–99.5 wt% is required to achieve this dew point specification.

What is the maximum reboiler temperature for TEG dehydration?

The maximum reboiler temperature for TEG is 400°F, with a degradation temperature of 404°F. Typical reboiler operating range is 370–400°F. For EG systems, the maximum is 320°F with degradation at approximately 329°F.

How is TEG reboiler duty calculated using the Sivalls method?

The Sivalls reboiler duty equation is Q = W × (900 + 966 × G), where Q is heat duty in BTU/hr, W is water removal rate in lb H₂O/hr, and G is the glycol-to-water ratio in gal/lb. A 10% design margin is typically added.