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Excess Flow Valve Selection Calculator

Per 49 CFR 192.383 & AGA Guidelines

Excess Flow Valve (EFV) Selection per 49 CFR 192.383
Selects the appropriate EFV for natural gas service lines based on federal regulations. Calculates maximum allowable flow, recommended valve size, trip flow rate, reset pressure, bypass flow, and compliance status. Required for new and replaced service lines serving single-family residences.

Service Line Properties

ft
Distance from main to meter set assembly

Operating Conditions

psig
Typical distribution: 0.25-60 psig
BTU/hr
Sum of all connected appliance ratings
°F
Ground temperature at service line depth

Gas Properties

-
Natural gas: 0.55-0.70
BTU/scf
Typical natural gas: 1000-1050 BTU/scf

EFV Sizing Principle

Q_trip > Q_load × Safety Factor
Q_trip = EFV trip flow rate (SCFH)
Q_load = Total connected load flow (SCFH)
SF = Safety factor (typically 1.4–2.0)
Q_trip must not exceed pipe capacity

Standards & References

  • 49 CFR 192.383
    Excess Flow Valve Installation Requirements
  • AGA XR0101
    EFV Technical Requirements & Testing
  • 49 CFR 192.381
    Service Line Valve Requirements
  • ASTM F1948
    Metallic Excess Flow Valves for Gas

Frequently Asked Questions

What is an excess flow valve (EFV) and when is it required?

An excess flow valve automatically closes when gas flow exceeds a preset trip rate, protecting against uncontrolled gas release from a severed service line. Per 49 CFR 192.383, EFVs are required on new and replaced service lines serving single-family residences where operationally feasible.

How is the EFV trip flow rate determined?

The EFV trip flow rate must exceed the total connected appliance load flow rate multiplied by a safety factor (typically 1.4-2.0), while not exceeding the pipe's maximum capacity. This ensures the valve does not trip during normal peak demand but closes during a line break.

What is the bypass flow rate on an excess flow valve?

The bypass flow rate is the small amount of gas that continues to flow through the EFV after it has tripped closed. This controlled leakage allows the valve to automatically reset when the downstream pressure equalizes, without requiring manual intervention.

What pipe sizes require EFV installation per federal regulations?

49 CFR 192.383 requires EFV installation on service lines up to 2 inches in nominal diameter serving single-family residences, where the service line operates at a pressure sufficient to actuate the valve.