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TEG Dehydration Gas Loss Calculator

TEG System · Flash Gas · Reboiler Fuel · Recovery Economics

TEG Dehydration Gas Loss Calculator
Calculates comprehensive gas losses from glycol dehydration units using GPSA methodology. Includes flash gas, stripping gas, reboiler fuel consumption, and recovery economics for emissions reporting and optimization.

Operating Conditions

MMSCFD
psig
°F
air=1.0

Water Content

lb/MMSCF
lb/MMSCF
wt%
Gas-driven (Kimray) pumps vent power gas at the flash tank — usually the largest loss term. Electric pumps eliminate it.
Pipeline spec: 4-7 lb/MMscf
Cryogenic: 0.1-1 lb/MMscf

Stripping Gas

scf/gal TEG
Stripping gas improves TEG purity from 98.5% to 99%+. Typical: 2-10 scf/gal.

Flash Gas Recovery

%

Economics

days/year
$/Mscf
Typical Vented Losses (EPA Gas STAR):
• Electric pump: ~0.02–0.05%
• Gas-driven (Kimray), no recovery: ~0.1–1%+
• Flash-gas recovery (VRU) captures the flash-tank stream
(reboiler fuel is combusted, tracked separately)

About This Calculator

Calculates gas losses from TEG dehydration systems.

Gas Loss Components:

  • Flash Gas: Dissolved gas released when rich TEG depressurizes (50-70% of loss)
  • Still Overhead: Gas from regenerator including stripping gas
  • Reboiler Fuel: Gas burned for glycol regeneration heat

Key References:

  • GPSA
  • EPA 40 CFR Part 98 Subpart W
  • API RP 14E

Frequently Asked Questions

What does the dehydration gas loss calculator do?

It calculates TEG dehydration gas losses using GPSA methodology, including flash gas, stripping gas, reboiler fuel, and recovery economics.

What types of gas losses occur in TEG dehydration?

Flash gas from the glycol flash tank (dissolved gas, plus pump power gas on gas-driven/Kimray pumps), still-overhead gas at the regenerator, and reboiler fuel (combusted). The pump power gas on gas-driven units is usually the largest single term.

Does this calculator include VRU economics?

It reports the annual value of the vented (recoverable) gas at your gas price — the basis for a vapor-recovery-unit (VRU) payback estimate. It does not compute a formal payback period; supply the VRU capital cost separately.

What are the main sources of gas loss in TEG dehydration systems?

Flash gas from the glycol flash tank (dissolved gas plus, on gas-driven/Kimray pumps, the pump power gas — usually the largest term), still-overhead gas at the regenerator (residual dissolved + stripping gas), and reboiler fuel (combusted, not vented). Vented losses typically run ~0.02-0.05% of throughput on electric-pump units and ~0.1-1%+ on gas-driven units without recovery (EPA Gas STAR).

How much can flash gas recovery reduce TEG dehydration losses?

A flash tank plus vapor recovery unit (VRU) captures the flash-tank stream (dissolved flash plus any gas-driven-pump power gas), typically 80-95% of it. On most field units the single biggest reduction is converting a gas-driven (Kimray) pump to an electric pump, which removes the pump power gas entirely.

What stripping gas rate is typical for TEG regeneration?

Typical stripping gas rates are 2-10 scf per gallon of TEG circulation. Stripping gas improves TEG lean purity from about 98.5% to 99%+, enabling deeper water dewpoint depression.