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Lean Oil Absorption Calculator

GPSA Ch. 16 Ā· Kremser Equation Ā· NGL Recovery

Lean Oil Absorption Calculator
Designs lean oil absorption systems for propane and heavier hydrocarbon recovery. Calculates oil circulation rate, absorption factor, component-specific recoveries, and reboiler duty using GPSA Kremser equation methods.

Feed Gas Conditions

MMscfd
psia
°F
Typical: 400-1000 psia, 60-120°F

Feed Gas Composition

mol%
mol%
mol%
Total Cā‚ƒ+: typical 2-10 mol% for rich gas

Recovery Target & Design

%
stages
%
Typical: 8-15 stages, 65-80% efficiency

Absorption Oil Properties

°F
Colder lean oil improves absorption; typical 80-100°F

About This Calculator

Designs lean oil absorption systems using GPSA methods. Implements Kremser equation for stage calculations with component-specific K-values.

Key Equations

  • Absorption Factor: A = L / (K Ɨ V)
  • Kremser: Ī· = (AN+1 - A) / (AN+1 - 1)
  • Target: A = 1.4-2.5 for Cā‚ƒ recovery

Typical Operating Ranges

  • Oil/Gas Ratio: 1.5-4.0 gal/Mscf
  • Absorber Pressure: 400-1000 psia
  • Lean Oil Temp: 80-100°F
  • Cā‚ƒ Recovery: 70-95%

Design Notes

  • Lower temperatures improve K-values (better absorption)
  • Higher pressure increases recovery efficiency
  • Heavier oil absorbs better but harder to regenerate
  • Reboiler duty is the major operating cost
  • Rich oil NGL content >25% may cause stripper issues

Frequently Asked Questions

What is the Kremser equation used for in lean oil absorption?

The Kremser equation calculates component recovery efficiency based on the absorption factor A = L/(KƗV), where L is liquid rate, K is equilibrium ratio, and V is vapor rate. Target absorption factors of 1.4-2.5 for propane recovery are typical in NGL plants.

What are typical operating conditions for lean oil absorption systems?

Typical operating conditions include absorber pressure of 400-1000 psia, lean oil temperature of 80-100°F, oil-to-gas ratio of 1.5-4.0 gal/Mscf, and 8-15 theoretical stages with 65-80% tray efficiency. Colder lean oil improves absorption performance.

What propane recovery can lean oil absorption achieve?

Lean oil absorption typically achieves 70-95% propane (C3) recovery depending on operating conditions and the number of theoretical stages. The process uses a physical solvent (lean oil) to selectively absorb heavier hydrocarbons from the gas stream.

What does the lean oil absorption calculator design?

It designs lean oil absorption systems for NGL recovery, calculating oil circulation rates, absorption factors, component recoveries, and reboiler duty using GPSA Kremser equation methods.

What method is used for the absorption calculations?

The calculator uses the GPSA Kremser equation method to determine absorption factors and component recovery efficiencies.

What outputs does this lean oil calculator provide?

It provides lean oil circulation rates, absorption factors per component, NGL recovery percentages, and reboiler duty estimates.