1. Natural Gas Composition
Natural gas is a complex mixture of hydrocarbons and non-hydrocarbon components. The composition varies significantly by reservoir, producing formation, and geographic region. Raw gas from the wellhead typically requires processing to remove contaminants and adjust composition before it meets pipeline tariff specifications.
Typical Components
| Component | Formula | Typical Range (mol%) | Category |
|---|---|---|---|
| Methane | CH4 | 70 – 98 | Primary hydrocarbon |
| Ethane | C2H6 | 0.5 – 15 | NGL component |
| Propane | C3H8 | 0.2 – 8 | NGL component |
| Butanes | iC4/nC4 | 0.1 – 4 | NGL component |
| Pentanes+ | C5+ | 0.05 – 2 | NGL / condensate |
| Carbon dioxide | CO2 | 0.1 – 30 | Acid gas (corrosion) |
| Hydrogen sulfide | H2S | 0 – 30 | Acid gas (toxic) |
| Nitrogen | N2 | 0.2 – 15 | Inert (dilutes HV) |
| Water vapor | H2O | Saturated | Corrosion, hydrates |
Gas Classification by Composition
Dry Gas
< 1 GPM C3+ liquids
Predominantly methane (>95%). Minimal NGL value. Requires treating and dehydration only. Common in Marcellus, Haynesville shales.
Wet Gas / Rich Gas
> 2.5 GPM C3+ liquids
Significant NGL content. Requires cryogenic or mechanical refrigeration processing. Common in Eagle Ford, Permian condensate windows.
Sour Gas
> 4 ppmv H2S
Contains hydrogen sulfide above pipeline spec. Requires amine treating. Common in Permian, West Texas, and many international reservoirs.
2. Pipeline Tariff Specifications
Pipeline tariffs define the gas quality standards that shippers must meet for acceptance into the pipeline system. These specifications are established by the pipeline operator and filed with FERC (for interstate pipelines) or state regulators. Failure to meet tariff specifications results in rejection, penalties, or price adjustments at the custody transfer point.
Typical US Pipeline Tariff Specifications
| Parameter | Typical Limit | Unit | Purpose |
|---|---|---|---|
| Gross Heating Value | 950 – 1,100 | BTU/scf (dry) | Energy content for billing |
| H2S | ≤ 0.25 | gr/100 scf (4 ppmv) | Safety, corrosion |
| Total sulfur | ≤ 5 – 20 | gr/100 scf | Downstream process protection |
| CO2 | ≤ 2 – 3 | mol% | Corrosion, dilution |
| N2 | ≤ 3 – 4 | mol% | Heating value dilution |
| Total inerts (CO2 + N2) | ≤ 4 – 5 | mol% | Combined dilution limit |
| Water vapor | ≤ 7 | lb/MMscf | Corrosion, hydrate prevention |
| Hydrocarbon dewpoint | ≤ 15 – 20 | °F at 800 psig | Prevent liquid dropout |
| Oxygen | ≤ 0.2 – 1.0 | mol% | Combustion safety, corrosion |
| Temperature | 50 – 120 | °F | Coating and valve protection |
Penalty Mechanisms
- Rejection: Gas exceeding any specification limit may be refused by the pipeline, forcing the shipper to curtail production or flare until the quality issue is resolved.
- Price adjustment: Some tariffs allow acceptance of off-spec gas with a BTU adjustment or penalty fee deducted from the gas price.
- Blending credits: Gas below the minimum heating value may be blended with richer gas to meet spec. Some pipelines allow blending agreements between shippers.
- Curtailment: Repeated quality violations can result in flow restriction or contract termination under force majeure provisions.
3. Heating Value
Heating value is the most commercially important gas quality parameter because natural gas is bought and sold on an energy basis (MMBtu). The gross (higher) heating value includes the latent heat of water vapor condensation from combustion products, while the net (lower) heating value excludes it.
Heating Value Calculation
Wobbe Index
Heating Value Adjustment Factors
| Factor | Effect on GHV | Magnitude |
|---|---|---|
| Add 1% ethane | Increases GHV | +7.6 BTU/scf |
| Add 1% N2 | Decreases GHV | −10.1 BTU/scf |
| Add 1% CO2 | Decreases GHV | −10.1 BTU/scf |
| Add 1% propane | Increases GHV | +15.1 BTU/scf |
| Water-saturated vs. dry | Decreases GHV | −1 to −2% (depends on P, T) |
4. Contaminant Limits
Contaminants in natural gas pose safety, corrosion, environmental, and operational risks. Each contaminant has specific pipeline tariff limits and corresponding treating processes required for removal.
Hydrogen Sulfide (H2S)
Carbon Dioxide (CO2)
CO2 is limited to 2–3 mol% in most tariffs to prevent internal corrosion in carbon steel pipelines and to maintain heating value. CO2 removal is typically accomplished with amine treating (MDEA selective for CO2, or generic amines) or membrane separation for high-CO2 streams.
Water Vapor
The standard US pipeline specification for water vapor is 7 lb/MMscf (approximately 112 ppmv at 1,000 psig). This level prevents free water condensation at ambient pipeline temperatures above approximately 35°F and provides adequate hydrate prevention margin. Dehydration to this level is achieved with TEG (triethylene glycol) absorbers or molecular sieve adsorbers.
Other Contaminants
| Contaminant | Typical Limit | Risk | Removal Method |
|---|---|---|---|
| Mercury (Hg) | ≤ 0.001 mg/Nm³ | Aluminum corrosion in cryogenic equipment | Sulfur-impregnated activated carbon |
| Oxygen (O2) | ≤ 0.2 – 1.0 mol% | Combustion in pipeline, sulfur oxidation | Catalytic removal, production control |
| BTEX | Not usually specified | Environmental emissions at dehy units | Condenser on glycol regenerator |
| Carbonyl sulfide (COS) | ≤ 5 ppmv (where specified) | SO2 emissions on combustion | Hydrolysis + amine, or molecular sieve |
| Mercaptans (RSH) | Included in total sulfur | Odor, corrosion, SO2 emissions | Caustic wash, molecular sieve, amine |
5. Dewpoint Control
Dewpoint specifications prevent liquid formation in the pipeline, which causes slugging, pressure drop increases, measurement errors, and potential safety hazards at delivery points.
Water Dewpoint
Hydrocarbon Dewpoint (HCDP)
The hydrocarbon dewpoint is the temperature at which the first drop of hydrocarbon liquid condenses from the gas at a given pressure. Pipeline tariffs typically specify a maximum HCDP of 15–20°F at the maximum operating pressure (usually 800–1,000 psig). The HCDP is controlled by removing heavier hydrocarbons (C3+) through refrigeration, JT expansion, or cryogenic processing.
Cricondentherm and Phase Envelope
6. Gas Chromatography
Gas chromatography (GC) is the primary analytical method for determining natural gas composition. The GC separates individual components by their different rates of travel through a chromatographic column, then detects and quantifies each component as it elutes.
GC Analysis Types
| Analysis Type | GPA Standard | Components | Application |
|---|---|---|---|
| Standard analysis | GPA 2261 | C1 through C6+, N2, CO2 | Custody transfer, routine quality |
| Extended analysis | GPA 2286 | C1 through C12+, N2, CO2, H2S | HCDP calculations, processing design |
| Online process GC | GPA 2261 | C1 through C6+, N2, CO2, H2S | Continuous monitoring, BTU tracking |
| Sulfur speciation | ASTM D5504 | H2S, COS, mercaptans, thiophene | Total sulfur compliance |
Custody Transfer GC Requirements
- Calibration: Daily calibration with certified reference gas mixtures traceable to NIST standards. Calibration gas composition must bracket the expected sample composition.
- Repeatability: Consecutive analyses must agree within 0.1 mol% for major components (C1, C2) and 0.05 mol% for minor components.
- C6+ characterization: The C6+ fraction must be characterized by molecular weight and specific gravity for accurate heating value and compressibility calculations.
- Normalization: Component mole fractions must sum to 100.0%. Any deviation is distributed proportionally across all components.
7. Custody Transfer Measurement
Custody transfer is the point where gas ownership changes hands, and accurate measurement determines the financial value of the transaction. Gas is measured in terms of energy content (MMBtu), not volume, requiring both accurate flow measurement and compositional analysis.
Energy Measurement
Flow Measurement Methods
| Meter Type | Accuracy | Standard | Application |
|---|---|---|---|
| Orifice meter | ± 0.5 – 1.0% | AGA Report No. 3 | Most common, moderate flow rates |
| Ultrasonic meter | ± 0.2 – 0.5% | AGA Report No. 9 | Large pipelines, no pressure drop |
| Turbine meter | ± 0.25 – 0.5% | AGA Report No. 7 | Wide rangeability, moderate flows |
| Coriolis meter | ± 0.1 – 0.35% | API MPMS Ch. 5.6 | Mass flow, NGL and liquid measurement |
8. Processing Targets
Gas processing facilities are designed to bring raw wellhead gas into compliance with pipeline tariff specifications. Each contaminant and composition issue requires a specific treatment process, and the processing sequence is determined by the gas composition and downstream requirements.
Typical Processing Sequence
Quality vs. Economics Trade-offs
| Decision | Option A | Option B | Economic Driver |
|---|---|---|---|
| NGL recovery depth | Leave ethane in gas (higher HV) | Recover ethane (NGL revenue) | Ethane price vs. BTU gas price |
| N2 rejection | Accept lower HV (blend) | Install NRU (cryogenic) | Capital cost vs. pipeline penalty |
| CO2 removal depth | 2% CO2 (standard spec) | <50 ppmv CO2 (cryogenic feed) | Process downstream of treating |
9. Quality Monitoring Systems
Continuous gas quality monitoring is essential for process control, tariff compliance, and early detection of off-spec conditions. Modern facilities integrate multiple analyzers into a quality monitoring system with SCADA integration and automated alarms.
Monitoring Instruments
| Parameter | Instrument | Range | Response Time |
|---|---|---|---|
| Composition / BTU | Online GC | Full composition | 3–8 min cycle |
| H2S | Lead acetate tape, TDL | 0–100 ppmv | Seconds (TDL), minutes (tape) |
| Moisture | Aluminum oxide, QCM | 0–100 lb/MMscf | 1–5 minutes |
| HCDP | Chilled mirror, calculated | −40 to +60°F | 5–15 minutes |
| Oxygen | Electrochemical cell | 0–25 mol% | 10–30 seconds |
| CO2 | NDIR, GC | 0–10 mol% | Seconds (NDIR) |
Alarm and Shutdown Logic
- Low alarm: Gas quality approaching spec limit (e.g., H2S at 3 ppmv). Operator notification for process adjustment.
- High alarm: Gas quality at spec limit (e.g., H2S at 4 ppmv). Operator must take immediate corrective action.
- High-high shutdown: Gas quality exceeds spec limit. Automated diversion or shut-in to prevent off-spec delivery to pipeline.
10. Industry Standards
| Standard | Title | Relevance |
|---|---|---|
| GPA 2261 | Analysis of Natural Gas and Similar Gaseous Mixtures by Gas Chromatography | Standard GC analysis method for custody transfer |
| GPA 2286 | Extended Analysis for Natural Gas (C12+) | Extended GC for HCDP and processing design |
| GPA 2172 | Calculation of Gross Heating Value, Relative Density, Compressibility and Theoretical HV | Heating value calculation from composition |
| AGA Report No. 8 | Compressibility Factors of Natural Gas | Z-factor for volume correction at custody transfer |
| AGA Report No. 3 | Orifice Metering of Natural Gas | Orifice meter calculation standard |
| AGA Report No. 9 | Measurement of Gas by Multipath Ultrasonic Meters | Ultrasonic meter standard for custody transfer |
| API MPMS Ch. 14.1 | Collecting and Handling of Natural Gas Samples | Proper sample collection for GC analysis |
| ASTM D1945 | Analysis of Natural Gas by Gas Chromatography | Alternative to GPA 2261 for GC analysis |
| ISO 6976 | Natural Gas - Calculation of Calorific Values | International heating value calculation standard |
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