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Drain Orifice Sizing Calculator

API 14E AGA 3 ISO 5167

Calculation Mode:
Verify if a given orifice size meets requirements

System Configuration

psig
in
in
ft
in
ft

Tank & Gas Properties

gal
ft
ft
oz/in²
air=1
°F

Pipe Material

Typical Gas SG Values

Methane0.55
Natural Gas0.60–0.70
Propane1.52
Air1.00

Engineering Basis

Orifice Flow (AGA 3 / ISO 5167)
ṁ = Cd × Ev × Y × A × √(2ρ₁ΔP)

Cd = discharge coefficient, Ev = velocity approach = 1/√(1-β⁴), Y = expansion factor

Critical (Choked) Flow
(P₂/P₁)crit = (2/(k+1))^(k/(k-1)) ≈ 0.55 for natural gas

Flow becomes sonic when pressure ratio drops below critical—further ΔP increase won't increase flow.

Design Limits

Beta ratio (β) 0.20 – 0.75
Vent velocity ≤ 120 ft/s
Tank pressure per API 650
Typical Cd 0.60 – 0.65

💡 Mode Guide

  • Size Orifice: Find max orifice for your constraints
  • Check Design: Verify existing orifice meets limits
  • Find Flow: Calculate flow rate with sensitivity

Frequently Asked Questions

What is a drain orifice sizing calculator used for?

This calculator sizes restriction orifices for equipment drains and depressuring systems. It uses API 14E erosional velocity limits and AGA Report No. 3 orifice flow equations to determine the required orifice diameter.

What standard governs drain orifice sizing?

Drain orifice sizing follows API 14E for erosional velocity limits and AGA Report No. 3 (API 14.3) for orifice flow measurement calculations. The calculator applies these standards to determine safe orifice bore diameters.

How does upstream pressure affect drain orifice size?

Higher upstream pressure increases the pressure differential across the orifice, allowing a smaller bore to pass the same flow rate. The calculator accounts for critical (choked) and subcritical flow regimes.

What is the erosional velocity limit in drain orifice design?

API 14E defines the erosional velocity as C/√ρ, where C is an empirical constant (typically 100–150 for continuous service) and ρ is the fluid mixture density. Exceeding this velocity risks pipe wall erosion.