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Ejector Design Calculator

HEI Standards for Steam Jet Vacuum Systems • ASME PTC 24

Steam Jet Ejector Design
Calculate nozzle sizing, entrainment ratios, and staging requirements for vacuum systems. Uses isentropic flow relations with HEI efficiency correlations for accurate sizing.

Motive Fluid (Primary)

psia
°F
lb/hr

Suction Fluid (Entrained)

psia
°F
lb/hr

Discharge & Design

psia

Calculated Design Parameters

Nozzle Sizing:
Motive Throat Diameter, Suction Inlet Area, Diffuser Throat, Nozzle Coefficient (Cd).
Performance Metrics:
Entrainment Ratio (ω), Compression Ratio, Steam Consumption, Efficiency.
Flow Analysis:
Critical Pressure Ratio, Isentropic Flow, Choked Flow Conditions, Mach Number.

About This Calculator

Designs steam jet ejectors per HEI Standards (5th Ed.) and ASME PTC 24 for vacuum systems, vapor recovery, and gas compression.

Methodology

  • Nozzle sizing: Isentropic choked flow
  • Steam flow: Napier equation
  • Staging: HEI compression guidelines
  • Efficiency: El-Dessouky correlations

Key Equations

Critical P ratio:
rc = (2/(k+1))k/(k-1)
Mass flux:
G* = ρ* × a*
Entrainment:
ω = ṁs / ṁm

References

  • HEI Standards for Steam Jet Vacuum Systems, 5th Ed.
  • ASME PTC 24 — Ejectors
  • El-Dessouky et al., Chem. Eng. Proc. (2002)

Quick Reference — Critical Pressure Ratios

Fluid γ (k) P*/P₀ Notes
Steam (superheated) 1.327 0.545 Use k=1.135 for wet steam
Air / N₂ / O₂ 1.40 0.528 Diatomic gases
Natural Gas / CH₄ 1.31 0.544 MW varies with composition
CO₂ 1.30 0.546 Triatomic

HEI Staging Guidelines

CR < 4:1
Single stage
CR 4–10:1
Two stage + intercondenser
CR 10–40:1
Three stage
CR > 40:1
Four+ stages required
💡 Design Tip — Steam Quality

Per HEI standards, motive steam should have quality ≥98% and superheat <50°F for optimal performance. Excessive superheat reduces entrainment capacity; wet steam causes erosion and performance loss.

Frequently Asked Questions

How does a steam ejector work?

A steam ejector uses high-pressure motive steam accelerating through a nozzle to create a low-pressure zone (vacuum). This entrains suction gas, and the mixture is then compressed through a venturi diffuser to discharge pressure.

What is the entrainment ratio?

The entrainment ratio (ω) is the ratio of suction mass flow to motive steam mass flow (Ws/Wm). It determines the efficiency and steam consumption of the ejector.

How do you size an ejector nozzle?

Ejector nozzles are sized using isentropic flow equations for choked flow. The throat diameter is calculated based on the motive mass flow rate, upstream pressure, and specific heat ratio of the fluid.