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Membrane Gas Separation Calculator

GPSA · Solution-Diffusion · Permeability

Membrane Gas Separation Calculator
Evaluates membrane performance for CO2 removal, nitrogen rejection, and hydrogen recovery. Calculates permeate/retentate compositions, stage cut, and membrane area requirements based on selectivity.

Feed Gas Conditions

MMscfd
psig
psig
°F
Tip: Pressure ratio (Pfeed/Pperm) > 10 provides optimal separation driving force per GPSA guidelines.

Feed Composition

mol%
mol%
CA: High selectivity, moderate permeability

Design Parameters

%
Note: Stage cut 15-25% typical for single-stage CO₂ removal. Higher cuts increase CH₄ loss.

About This Calculator

Evaluates membrane gas separation using the solution-diffusion model per Industry guidelines.

Key Parameters:

  • Selectivity (α): CO₂/CH₄ ratio - higher means better separation
  • Pressure Ratio: Feed/permeate pressure - target > 10:1
  • Stage Cut (θ): Permeate/feed flow - affects purity vs. recovery

Industry Standards:

  • GPSA Section 16 - Gas Treating
  • API RP 14E - Piping Design
  • Typical flux: 0.5-2.0 scf/ft²·day·psi

Frequently Asked Questions

How do membrane separation systems remove CO2 and N2 from natural gas?

Membrane systems use the solution-diffusion mechanism where faster-permeating components (CO2, H2S, H2O) pass through a polymeric membrane preferentially over methane. The feed/permeate pressure ratio should exceed 10:1 for optimal separation driving force per GPSA guidelines.

What is stage cut and how does it affect membrane performance?

Stage cut (θ) is the ratio of permeate to feed flow. Typical single-stage CO2 removal uses a 15-25% stage cut. Higher stage cuts increase CO2 removal but also increase methane loss to the permeate stream, reducing hydrocarbon recovery.

What is membrane selectivity and why does it matter?

Selectivity (α) is the CO2/CH4 permeability ratio — higher selectivity means better separation with less methane loss. Typical membrane flux is 0.5-2.0 scf/ft²·day·psi, and membrane area requirements are calculated from the target purity and recovery.

What does the membrane separation calculator design?

It designs membrane separation systems for gas treating applications including CO2 removal and nitrogen rejection.

What gases can be separated using this membrane calculator?

The calculator supports CO2 removal and N2 rejection from natural gas streams using membrane separation technology.

What is membrane separation used for in gas processing?

Membrane separation is used for gas treating to remove contaminants like CO2 and excess nitrogen to meet pipeline quality specifications.