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Boil-Off Gas (BOG) Calculator

LNG/NGL Tank Heat Ingress & BOG Generation

Boil-Off Gas (BOG) Calculator
Calculate the boil-off gas generation rate from LNG and NGL cryogenic storage tanks due to heat ingress. Determines heat transfer through tank walls, roof, and bottom slab, with BOG mass and volume rates, holding time without recovery, and compressor sizing for BOG recovery systems. Per API 625, EN 1473, and GPSA Ch. 11.

Tank Type & Product

Tank Dimensions

ft
ft
%

Insulation

in

Typical: Perlite 24-48", PU Foam 4-8", Vacuum varies

Environmental Conditions

°F
°F

Auto-set from product: LNG=-260, Ethane=-128, Propane=-44, Butane=31

mph
-

1.0 = outdoor, 0.0 = indoor/shaded

Additional Parameters

Btu/lb

LNG=219, Ethane=210, Propane=184, Butane=166, NGL Mix=195

%

Typical 5-10% of total for piping and nozzle penetrations

$/MMBtu

Understanding Boil-Off Gas

What is BOG?
Boil-off gas is vapor generated when heat enters a cryogenic storage tank. Since the product is stored at its boiling point, any heat ingress causes evaporation. The BOG rate depends on insulation quality, ambient conditions, and tank geometry.
Typical BOG Rates:
Full containment LNG: 0.03-0.05%/day
Double wall LNG: 0.05-0.08%/day
Single containment: 0.08-0.15%/day
Pressurized NGL: 0.01-0.03%/day
BOG Management Options:
BOG recovery compressor (most common), BOG recondenser, fuel gas system, or flare (last resort). Proper BOG management is critical for tank pressure control, safety, economics, and environmental compliance.

Formula

mBOG = Qtotal / hfg
mBOG = Boil-off gas mass rate (lb/hr)
Qtotal = Total heat ingress (Btu/hr)
hfg = Latent heat of vaporization (Btu/lb)
Qwall = Uwall × Awall × ΔT
Qroof = Uroof × Aroof × ΔT + Qsolar
Qbottom = Ubottom × Abottom × (Tground - Tproduct)

Standards & References

  • API 625
    Tank Systems for Refrigerated Liquefied Gas Storage
  • EN 1473
    Installation and Equipment for LNG — Design of Onshore Installations
  • GPSA Engineering Data Book
    Chapter 11: Hydrocarbon Recovery
  • NFPA 59A
    Standard for LNG Production, Storage, and Handling
  • BS 7777
    Flat-Bottomed, Vertical, Cylindrical Storage Tanks for Low Temperature Service

Engineering Notes

  • Design BOG: Size recovery systems for worst-case summer ambient plus solar load
  • U-values: Overall heat transfer coefficients include insulation, tank wall, and surface film resistances
  • Solar load: Can add 10-20% to total heat ingress for outdoor unshaded tanks
  • Wind effect: Higher wind increases the external film coefficient, raising U-values 5-15%
  • Aging: Insulation performance degrades 0.5-1% per year; design for end-of-life conditions
  • Hold time: Relief valve set pressure determines maximum hold time without BOG recovery

Quick Reference — Product Properties

  • LNG: -260°F, hfg=219 Btu/lb, ρ=26.4 lb/ft³
  • Ethane: -128°F, hfg=210 Btu/lb, ρ=35.5 lb/ft³
  • Propane: -44°F, hfg=184 Btu/lb, ρ=31.6 lb/ft³
  • Butane: 31°F, hfg=166 Btu/lb, ρ=36.1 lb/ft³
  • NGL Mix: -80°F, hfg=195 Btu/lb, ρ=33.0 lb/ft³