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Gas Turbine Sizing Calculator

ISO 2314 / API 616 Derating & Performance

Gas Turbine Sizing Calculator
Size gas turbines for pipeline compressor drives, power generation, and mechanical drive applications. Calculates altitude and temperature derating from ISO base conditions, heat rate, fuel consumption, exhaust heat recovery potential, and CO2 emissions per ISO 2314, API 616, and ISO 3977.

Application & Power

%

Site Conditions

ft
°F

ISO base rating: 59°F (15°C). Use site design max temperature.

%

Inlet & Exhaust Losses

in.WC
in.WC

Fuel Information

Btu/scf

Typical pipeline quality: 1,000-1,050 Btu/scf

$/MCF

Operating Parameters

hr/yr

8,760 = 24/7 operation. Typical: 8,000 hr/yr (91% availability)

Understanding Gas Turbine Sizing

Why Derate?
Gas turbines are ISO-rated at 59°F, sea level, 60% RH with zero inlet/exhaust losses. Real site conditions always reduce available power. Hot day + high altitude can derate output by 30% or more.
Key Derating Factors:
Altitude: ~3.5% per 1,000 ft
Temperature: ~0.7% per °F above 59°F
Inlet losses: ~0.5% per in.WC
Exhaust losses: ~0.15% per in.WC
Midstream Applications:
Pipeline compressor stations (most common), gas plant power generation, gas lift compression, refrigeration compressor drives, produced water injection pumps, and cogeneration with waste heat recovery.

Formula

PISO = Psite / (falt × ftemp × fhum × floss)
PISO = Required ISO-rated turbine power
Psite = Required power at site conditions
falt = (1 - 6.8753×10-6 × h)5.256 (std atm)
ftemp = 1 - (0.007 + 3×10-5ΔT) × ΔT (ΔT = T - 59°F)
fhum = Humidity correction factor
floss = Inlet/exhaust pressure loss correction

Standards & References

  • ISO 2314
    Gas Turbines — Acceptance Tests
  • API 616 (5th Ed)
    Gas Turbines for Refinery Services
  • ISO 3977
    Gas Turbines — Procurement
  • GPSA Engineering Data Book
    Section 15: Prime Movers
  • API 614
    Lubrication, Shaft-Sealing, and Oil-Control Systems

Engineering Notes

  • ISO base conditions: 59°F (15°C), sea level, 60% RH, zero inlet/exhaust losses
  • Hot day design: Always size for site maximum temperature, not average
  • Inlet filtration: Self-cleaning filters typical 3-4 in.WC; static filters 2-3 in.WC
  • WHRU: Waste heat recovery can improve overall plant efficiency to 70-80%
  • Emissions: Natural gas CO2 factor ~117 lb/MMBtu (EPA AP-42)
  • Maintenance: Major overhaul typically every 25,000-50,000 operating hours

Quick Reference — Typical Sizes

  • Solar Centaur: ~4,700 HP, HR ~9,200 Btu/HP-hr
  • Solar Taurus 60: ~7,700 HP, HR ~8,600 Btu/HP-hr
  • Solar Mars 100: ~15,700 HP, HR ~8,300 Btu/HP-hr
  • Solar Titan 130: ~19,600 HP, HR ~8,100 Btu/HP-hr
  • GE LM2500: ~33,000 HP, HR ~7,600 Btu/HP-hr

Frequently Asked Questions

How does altitude affect gas turbine output?

Gas turbine output decreases approximately 3.5% per 1,000 feet of altitude above sea level. This is because air density decreases with elevation, reducing the mass flow rate through the compressor section. At 5,000 ft elevation, a turbine loses roughly 17% of its ISO-rated power.

What is gas turbine derating and why is it important?

Derating is the reduction in gas turbine output from ISO base-rated conditions (59 deg F, sea level, 60% RH) to actual site conditions. Key derating factors include altitude (3.5%/1000 ft), ambient temperature (0.7% per deg F above 59 deg F), humidity, and inlet/exhaust pressure losses. Proper derating ensures the selected turbine can deliver required power at worst-case site conditions.

What is a typical gas turbine heat rate?

Simple-cycle gas turbine heat rates range from about 7,500 to 9,500 Btu/HP-hr depending on size class. Small turbines (<5,000 HP) typically have heat rates around 9,500 Btu/HP-hr (27% efficiency), medium turbines (5,000-20,000 HP) around 8,500 Btu/HP-hr (30% efficiency), and large turbines (>20,000 HP) around 7,500 Btu/HP-hr (34% efficiency). Combined-cycle configurations can achieve overall efficiencies above 50%.

What is the difference between ISO 2314 and API 616 for gas turbines?

ISO 2314 defines gas turbine performance testing and acceptance conditions, establishing the ISO base rating at 59 deg F (15 deg C), sea level, 60% RH. API 616 covers gas turbines specifically for petroleum, chemical, and gas industry services, addressing mechanical design, materials, controls, and acceptance testing requirements for refinery and pipeline applications.