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Corrosion Rate Calculator

ASTM G1 · ASTM G102 · API 570 · NACE SP0775

Corrosion Rate Analysis
Calculate metal loss rates from coupon data (ASTM G1), electrochemical measurements (ASTM G102), or thickness surveys (API 570). Includes severity classification per NACE SP0775 and remaining life analysis for pipeline integrity management.

Calculation Method

Coupon Data ASTM G1-03

Formula: CR = (K × W) / (A × T × D)
K = 3.45×10⁶ for mpy; W in grams, A in cm², T in hours
g
g
hours
in²
mils

Remaining Life Analysis Optional

in
mm

⚡ Severity Classification (NACE SP0775)

< 1 mpy Negligible Continue routine monitoring
1–5 mpy Low Acceptable for most services
5–10 mpy Moderate Review inhibitor program
10–20 mpy High Increase monitoring frequency
20–50 mpy Severe Immediate action required
> 50 mpy Critical Consider shutdown/replacement

📋 Key Standards

  • ASTM G1-03: Weight loss coupon preparation & evaluation
  • ASTM G102-89: Electrochemical rate calculation
  • NACE SP0775: Corrosion coupon installation & analysis
  • API 570: Piping inspection code
  • API 580: Risk-based inspection