Liquid Measurement — Blending

Volumetric Shrinkage (Blending) Fundamentals

Mix a barrel of light condensate into crude and you get less than the two volumes you started with. The small light molecules slip into the gaps between the larger crude molecules, and the blend physically occupies less space. For anyone blending NGL, natural gasoline or condensate into a crude stream, that shrinkage is real lost (or gained) volume that must be accounted for — and API MPMS Chapter 12.3 is the standard correlation that predicts it.

Correlation

S = 4.86e-8·C·(100−C)0.819·G2.28

% of ideal mixture volume.

Drivers

C and G

Light % and API gravity difference.

Standard

API MPMS 12.3

1st Ed. 1996, R2011.

Use this guide to:

  • Predict blend shrinkage volume.
  • Reconcile light-into-crude blends.
  • Apply the 12.3 correlation correctly.

1. Why Blends Shrink

Liquids are not perfectly additive. When two hydrocarbons of very different molecular size mix, the smaller light molecules occupy the interstitial spaces between the larger heavy molecules rather than simply adding their own volume. The result is a mixture whose actual volume is slightly less than the arithmetic sum of the component volumes — a negative excess volume of mixing. The effect is small in percentage terms but, on pipeline- and terminal-scale volumes, can be hundreds of barrels.

Ideal vs actual: the "ideal" volume is simply the sum of the component volumes. Shrinkage is expressed as a percentage of that ideal volume, and the actual delivered mixture volume is the ideal volume minus the shrinkage.

2. The API MPMS 12.3 Correlation

API MPMS Chapter 12.3 gives an empirical correlation (§5.3) fitted to measured blending data, used to generate the standard's shrinkage tables. In customary units:

S = 4.86 × 10⁻⁸ · C · (100 − C)^0.819 · G^2.28 where S = volumetric shrinkage, % of total mixture ideal volume C = concentration of the lighter component, liquid volume % G = API gravity difference (light API − heavy API), degrees Shrinkage volume = (ideal volume) × S / 100 Mixture volume = (ideal volume) − shrinkage volume

An SI form (Eq. 3) replaces G with an inverse-density difference. This calculator implements the customary equation directly — the same equation the standard used to build its lookup tables, so it reproduces the tabulated values without interpolation error.

3. What Drives Shrinkage

Gravity difference (G)

Strongest driver

With a G^2.28 exponent, shrinkage rises steeply as the light and heavy gravities diverge — light condensate into heavy crude shrinks far more than two similar crudes.

Light fraction (C)

Peaks mid-range

The C·(100−C)^0.819 form is zero at 0% and 100% (pure components) and largest at intermediate light concentrations.

Scale

Volume × S

A 0.1% shrinkage is trivial per barrel but ~100 bbl on a 100,000-bbl blend.

4. Valid Ranges & Limits

The correlation is fitted within, and tabulated (Table 3) over, the following ranges:

VariableRange
Light-component concentration (C)1% to 99%
API gravity difference (G)10° to 100° API

Outside these bounds the correlation is extrapolated and should be used cautiously. The standard also notes the result is the shrinkage at the measured/standard conditions; temperature and pressure effects on the components are handled separately by the Chapter 11/12 volume-correction chain before blending volumes are combined.

5. Worked Example (§5.4.1)

Blend 5,000 bbl of 86.5 °API natural gasoline with 95,000 bbl of 30.7 °API crude:

C = 5,000 / 100,000 × 100 = 5% G = 86.5 − 30.7 = 55.8 °API S = 4.86e-8 × 5 × 95^0.819 × 55.8^2.28 = 0.0972 % Shrinkage volume = 100,000 × 0.0972/100 = 97 bbl Mixture volume = 100,000 − 97 = 99,903 bbl

This calculator reproduces the standard's tabulated/worked result of ≈ 0.0972% and ~97 bbl. The two streams that "should" make 100,000 bbl actually deliver about 99,903 bbl — the 97-barrel difference is exactly what loss-control and custody reconciliation must capture.

6. Standards & References

StandardScope
API MPMS Ch. 12.3 (1996, R2011)Volumetric Shrinkage Resulting From Blending Light Hydrocarbons With Crude Oils — §5.3 equations, Table 3
API MPMS Ch. 12.2Calculation of Petroleum Quantities — dynamic measurement
API MPMS Ch. 11.1 / ASTM D1250Temperature/pressure volume correction (applied to components before blending)

Frequently Asked Questions

Why does blending light hydrocarbons into crude lose volume?

The small light molecules pack into the spaces between larger crude molecules, so the mixture occupies less than the sum of the component volumes.

What two factors drive the shrinkage?

The concentration of the light component and the API gravity difference between the components; shrinkage rises steeply as the gravity difference grows.

Over what range is the API MPMS 12.3 correlation valid?

A light-component concentration of 1–99% and an API gravity difference of 10–100°.