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PHMSA Material Verification

Onshore steel transmission Β· Material properties Β· 49 CFR 192.607

Material Verification Sampling Program
Sizes the 49 CFR 192.607 (Mega Rule) sampling program β€” excavations (1/mile, cap 150), NDT readings (β‰₯10/location), the properties to verify, and the 95%-confidence expanded-sampling trigger.

Segment & Records

mi

Test Method

rdgs

Engineering Basis

  • Excavations = min(⌈segment length, miβŒ‰, 150) β€” one per mile rounded up, capped at 150 (Β§192.607(e)).
  • NDT: β‰₯5 places in β‰₯2 circumferential quadrants β†’ β‰₯10 readings per pipe-cylinder location; method validated per Β§192.607(d).
  • Properties: diameter, wall thickness, seam type, grade/SMYS, UTS, chemistry, and CVN toughness when the assessment requires it.
  • Unexpected results β†’ expand sampling to β‰₯95% confidence (Β§192.607(e)).
  • Destructive yield/UTS per API Spec 5L; both methods permitted.
  • Standards: 49 CFR 192.607 (Mega Rule), Β§192.624, Β§192.632, API Spec 5L.