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Rod Load & Reversal Calculator

Compression, Tension & Reversal Analysis per API 618

Rod Load Analysis
Calculate compression and tension rod loads for reciprocating compressor cylinders. Verify rod reversal requirements and check against frame load limits per API 618.

Cylinder Geometry

inches
inches

Operating Pressures

psig
psig
psia

Frame Specifications

lbs
Maximum allowable combined rod load

Rod Load Formulas

Parameter Formula
Head End AreaAHE = ฯ€ ร— Dยฒ/4
Crank End AreaACE = ฯ€ ร— (Dยฒ - dยฒ)/4
Tension LoadFt = Pd ร— AHE - Ps ร— ACE
Compression LoadFc = Pd ร— ACE - Ps ร— AHE

Rod Load Notes

Rod Reversal: Required for proper crosshead pin lubrication. Load must reverse direction each stroke.
API 618 Requirement: Minimum 3% reversal recommended. Higher ratios provide better bearing life.
Frame Limit: Combined rod load should not exceed frame manufacturer's rating.

Frequently Asked Questions

What is rod load in a reciprocating compressor?

Rod load is the force acting on the piston rod during compression and tension strokes, which must stay within the compressor frame's rated limits.

What is rod reversal and why does it matter?

Rod reversal is the alternation between compression and tension loads on the piston rod each stroke, required to ensure proper crosshead pin lubrication per API 618.

What does this calculator check?

It calculates compression and tension rod loads, verifies rod reversal occurs, and checks that loads are within the compressor frame load limits per API 618.