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Pinch Analysis Calculator

Heat Integration · Linnhoff Method · Energy Targeting

Pinch Analysis / Heat Integration
Determines minimum heating and cooling utility requirements for a process using the Problem Table Algorithm (Linnhoff & Flower, 1978). Define hot and cold process streams to find the pinch temperature, maximum heat recovery, and minimum utility targets.

Minimum Approach Temperature

°F
Typical Values:
Gas-Gas: 20-50°F
Gas-Liquid: 10-30°F
Liquid-Liquid: 5-20°F
Refrigeration: 3-5°F

Hot Streams (to be cooled)

# Tsupply (°F) Ttarget (°F) CP (BTU/hr-°F)
H1
H2
Max 6 streams

Cold Streams (to be heated)

# Tsupply (°F) Ttarget (°F) CP (BTU/hr-°F)
C1
C2
Max 6 streams

Quick Reference

CP (Heat Capacity Flowrate):
CP = mass flow rate × specific heat capacity
Units: BTU/hr-°F (or kW/°C)

Hot streams: Tsupply > Ttarget (release heat)
Cold streams: Ttarget > Tsupply (absorb heat)
Pinch Rules:
1. No heat transfer across the pinch
2. No external cooling above the pinch
3. No external heating below the pinch

About This Calculator

Performs pinch analysis using the Problem Table Algorithm (Linnhoff & Flower, 1978) to determine energy targets for heat integration.

Key Features:

  • Problem Table Algorithm: Systematic energy targeting method
  • Pinch Point: Identifies thermodynamic bottleneck
  • Utility Targets: Minimum hot and cold utility requirements
  • Heat Recovery: Maximum process-to-process heat exchange

References:

  • Linnhoff, B. & Flower, J.R. (1978)
  • Linnhoff, B. et al. "User Guide on Process Integration" (IChemE, 1982)
  • Kemp, I.C. "Pinch Analysis and Process Integration" (2007)
  • Smith, R. "Chemical Process Design and Integration"