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Flare Backpressure Analysis

API RP 520 / API RP 521

Flare System Backpressure Calculator
Evaluates built-up backpressure in flare headers and its effect on pressure relief valve capacity. Ensures compliance with API 521 backpressure limits (10% conventional, 50% balanced, 70% pilot-operated) and calculates the Kb capacity correction factor per API 520.

Pipe Geometry & Flow Parameters

lb/hr
in
ft
count
count
count
count
Fittings use L/D ratios per Crane TP-410

Gas Properties

g/mol
°F
psia
-
Cp/Cv
cP
Typical natural gas: μ = 0.01-0.015 cP at operating conditions

Relief Valve Parameters

psig
lb/hr
Valve Type Limits:
• Conventional: Max 10% backpressure (normal)
• Balanced Bellows: Max 50% backpressure
• Pilot Operated: Max 70% backpressure

About This Calculator

Analyzes built-up backpressure in flare headers and its impact on relief valve capacity per API RP 520/521.

Standards Applied:

  • API 520: Kb correction factors (Figs. 30, 31)
  • API 521: Backpressure limits by valve type
  • Crane TP-410: L/D method for fittings

Key Outputs:

  • Mach Number: Keep < 0.5 per API 521
  • Kb Factor: Capacity correction for backpressure
  • Compliance: Pass/fail vs. valve type limits