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Depressurizing System Design

API RP 521 Fire Case Analysis

Emergency Depressurizing System Calculator
Calculates required blowdown area, depressuring time, and wall temperature per API RP 521 fire case methodology. Selects appropriate API 526 standard orifice and verifies material temperature limits.
API RP 521 §5.15.2: For fire case, depressurize to 50% of design pressure or 690 kPa(g) [100 psig], whichever is lower, within approximately 15 minutes.
Calculation Mode:

Vessel & Pressure Parameters

ft³
psig
psig
Target: min(50% × MAWP, 100 psig)
°F
in
ft²
Area exposed to fire, up to 25 ft above grade

Fire Case Parameters

BTU/hr
Q = 21,000 × F × A0.82 (adequate drainage)
°F
Affects MDMT and max temperature limits
1.0 = bare  |  0.3 = fireproofed  |  0.15 = 2" insulation  |  0.075 = 4" insulation
min
API RP 521 recommends ≤15 min for fire case

Gas & Valve Properties

Typical: 0.62 (orifice), 0.975 (API certified PRV)
Air=1
Typical: 1.28-1.32 (natural gas), 1.40 (air/N₂)
BTU/lb-°F
lb/ft³
°F
%
BTU/hr-ft²-°F
Typical: 5-10 for gas, 50-300 for boiling liquid
Quick Reference — Key Equations:
Fire Heat Input: Q = 21,000 × F × A0.82 BTU/hr
Flow Coefficient: C = 520 × √(k × (2/(k+1))(k+1)/(k-1))
Critical P Ratio: Pcrit/P₁ = (2/(k+1))k/(k-1)
J-T Cooling: T₂/T₁ = (P₂/P₁)(k-1)/k

About This Calculator

Emergency depressurizing system design per API RP 521 (7th Ed.) fire case methodology.

API 521 Requirements:

  • Time: Depressure to 50% design or 100 psig within 15 min
  • Wall Temp: Keep below material rupture temperature
  • MDMT: Avoid brittle fracture from J-T cooling

Orifice Selection:

Uses API 526 standard orifice designations (D through T). Calculator includes 10% safety factor per API recommendations.

API 526 Orifice Sizes

D: 0.110 in² (1"×2")
E: 0.196 in² (1"×2")
F: 0.307 in² (1½"×2½")
G: 0.503 in² (1½"×3")
H: 0.785 in² (2"×3")
J: 1.287 in² (2½"×4")
K: 1.838 in² (3"×4")
L: 2.853 in² (3"×6")
M: 3.60 in² (4"×6")
N: 4.34 in² (4"×6")
P: 6.38 in² (4"×6")
Q: 11.05 in² (6"×8")
R: 16.00 in² (6"×10")
T: 26.00 in² (8"×10")