Professional-Grade Multiphase Pressure Drop Calculator
✓ Validated Implementation – Industry-standard Beggs & Brill correlation (JPT 1973) for two-phase flow in inclined pipelines. Predicts flow patterns, liquid holdup, and pressure gradients with API RP 14E erosional velocity checking.
Flow Rates
Pipe Geometry
ft
degrees
in
Fluid Properties
lb/ft³
lb/ft³
cp
cp
dyne/cm
Operating Conditions
psia
°F
📚 Learn the Theory
Understand beggs-brill principles, calculations, and industry applications
Interpretation:Pressure profile shows overall pressure drop along pipeline length.
🥧 Pressure Drop Components
Key:Distribution of friction, gravity, and acceleration contributions.
📊 Pressure Gradient Breakdown
Analysis:Individual pressure gradient components in psi/ft.
⚠️ Calculation Warnings
📘 Methodology & Validation
Calculation Sequence
1. Flow Pattern: Determined from Froude number (NFr = vm²/gD) and no-slip holdup (λ = vsl/vm) 2. Horizontal Holdup: HL(0) = a·λᵇ/NFrᶜ using pattern-specific coefficients 3. Angle Correction: HL(θ) = HL(0)·[1 + C·f(θ)] based on liquid velocity number 4. Two-Phase Friction: ftp = fns·exp(S) where S accounts for slip between phases 5. Pressure Gradient: dP/dz = (friction) + (gravity) + (acceleration)
Reference Standard
Primary: Beggs, H.D. and Brill, J.P., "A Study of Two-Phase Flow in Inclined Pipes," Journal of Petroleum Technology, May 1973, pp. 607-617. Validation: Tested against 584 experimental data points covering all pipe orientations and flow patterns.
Characteristics: Alternating liquid/gas pockets – plug flow, slug flow Typical: Moderate rates, common in production, L₃ < NFr < L₄
Distributed Flow
Characteristics: One phase dispersed in other – bubble, mist flow Typical: High velocities, upward flow, NFr > L₄
Transition Zone
Note: Weighted interpolation between segregated and intermittent – expect ±25% uncertainty
🔬 Key Dimensionless Parameters
Froude Number (NFr)
Formula: NFr = vm²/(g·D) Physical Meaning: Ratio of inertial to gravitational forces Impact: Determines flow pattern transitions and holdup
Liquid Velocity Number (NLv)
Formula: NLv = vsl·[ρL/(g·σ)]^0.25 Physical Meaning: Characterizes liquid film behavior Impact: Critical for angle correction in inclined pipes
Reynolds Number (Re)
Formula: Re = ρ·v·D/μ Physical Meaning: Ratio of inertial to viscous forces Impact: Determines friction factor (laminar vs turbulent)
📊 Accuracy & Applicability
Expected Accuracy
✓Normal Conditions: ±15-20% accuracy for typical oil/gas systems
✓Angle Range: Valid for all inclinations (-90° to +90°)
✓Diameter Range: Validated for 1" to 6" pipes (extrapolate carefully beyond)
⚠Transition Flow: Reduced accuracy (±25%) in transition regime
⚠High Velocities: May underpredict at very high rates (>50 ft/s)
Typical Applications
• Production flowlines and gathering systems (most common)
• Multiphase pipeline design and optimization
• Gas lift and artificial lift system analysis
• Well performance prediction (IPR/VLP curves)
• Hilly terrain pipeline routing and slug analysis
⚙️ Engineering Design Considerations
💨 Erosional Velocity (API RP 14E)
Limit: Ve = C/√ρm where C = 100 (continuous), 125 (intermittent) Action: If vm > Ve, increase diameter or reduce flow rates
🌊 Severe Slugging Prevention
Risk: High liquid holdup (>85%) in hilly terrain Mitigation: Install slug catchers, increase pipe size, or use flow stabilization
📏 Pipe Sizing Strategy
Trade-off: Smaller pipes = higher ΔP but lower CAPEX Rule of Thumb: Target 0.5-2 psi/100ft for economic optimization
🛡️ Design Safety Margin
Recommendation: Add 10-20% contingency to calculated ΔP Reason: Accounts for correlation uncertainty and fouling/wax buildup
⚡ Key Assumptions & Simplifications
• Steady-State Flow: Transient effects (startup, shutdown, slugging) not modeled • Isothermal: Constant temperature along pipe (add heat transfer for long lines) • Single Inclination: Uniform angle (use segmented approach for varying elevation) • Ideal Gas: Z-factor = 1 assumed (correction needed for P > 1000 psia) • No Phase Change: No condensation/evaporation along pipe • Fully Developed Flow: Entrance effects neglected (valid for L/D > 50)