🔥

Welding Preheat Calculator

API 1104 / AWS D1.1 / EN 1011-2

Welding Preheat Temperature Calculator
Calculate minimum preheat temperature for pipeline welding based on carbon equivalent and wall thickness. Supports IIW CE, Pcm (CEN), AWS D1.1 table method, API 1104 Appendix B, and EN 1011-2 (CET). Includes HAZ hardness prediction, PWHT assessment, and weldability classification. Select steel grade for auto-filled chemistry or enter manual composition from mill test reports.

Steel Grade & Chemistry

wt%
wt%
wt%

Alloying Elements

wt%
wt%
wt%
wt%
wt%
ppm

Weld Parameters

in
kJ/in

Typical: 25-35 SMAW, 30-45 GMAW, 40-60 SAW

Joint & Environment

°F

Understanding Welding Preheat

Why Preheat?
Preheat slows the cooling rate after welding, preventing the formation of hard, brittle martensite in the heat-affected zone (HAZ). It also allows hydrogen to diffuse out of the weld, preventing hydrogen-induced cold cracking.
Carbon Equivalent:
CE (IIW): Best for C > 0.12% steels
Pcm (CEN): Best for TMCP low-C steels
CET (EN 1011-2): European method
Higher CE = Higher preheat required
Typical Preheat Ranges:
CE < 0.35: No preheat needed (50°F min ambient) | CE 0.35-0.45: 50-150°F | CE 0.45-0.60: 150-300°F | CE > 0.60: 300-500°F + PWHT likely required

Formulas

CE = C + Mn/6 + (Cr+Mo+V)/5 + (Ni+Cu)/15
CE = Carbon Equivalent (IIW) wt%
Pcm = C + Si/30 + Mn/20 + Cu/20 + Ni/60 + Cr/20 + Mo/15 + V/10 + 5B
CET = C + (Mn+Mo)/10 + (Cr+Cu)/20 + Ni/40
Preheat = f(CE, thickness, H2, restraint)

Standards & References

  • API 1104
    Welding of Pipelines and Related Facilities (Appendix B)
  • AWS D1.1
    Structural Welding Code - Steel (Table 3.2)
  • ASME B31.3
    Process Piping - Preheat Requirements
  • EN 1011-2
    Welding - Recommendations for Arc Welding of Ferritic Steels
  • API 5L
    Line Pipe Specification (Steel Chemistry)
  • NACE MR0175 / ISO 15156
    Sour Service Hardness Requirements

Engineering Notes

  • CE vs Pcm: Use IIW CE for C > 0.12%, use Pcm for modern TMCP steels with C < 0.12%
  • Mill test report: Always use actual MTR chemistry, not specification maximums
  • Sour service: Max HAZ hardness 248 HV (22 HRC) per NACE MR0175
  • Hydrogen: Low-hydrogen electrodes (E7018, ER70S) critical for CE > 0.40
  • Interpass max: 500-600°F typical for carbon steel pipelines
  • Cold weather: Add 50-100°F preheat when ambient < 32°F

Quick Reference — API 5L Chemistry (Max)

  • Grade B: C 0.26, Mn 1.20, CE 0.46 max
  • X42: C 0.26, Mn 1.30, CE 0.43 max
  • X52: C 0.26, Mn 1.40, CE 0.43 max
  • X60: C 0.26, Mn 1.40, CE 0.43 max
  • X65: C 0.22, Mn 1.45, CE 0.43 max
  • X70: C 0.22, Mn 1.65, CE 0.43 max
  • X80: C 0.22, Mn 1.85, CE 0.43 max