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Deethanizer (DeC2) Sizing Calculator

GPSA Ch. 16 / Fenske-Underwood-Gilliland

Deethanizer (DeC2) Sizing Calculator
Sizes deethanizer fractionation columns using the Fenske-Underwood-Gilliland shortcut method. Calculates minimum stages, minimum reflux ratio, actual trays, column diameter, and reboiler/condenser duties per GPSA Ch. 16, ASME Section VIII, and GPA 2140.
GPSA Ch. 16 ASME Section VIII GPA 2140
Calculation Mode:
Design: Size deethanizer from feed composition and product specifications.

Feed Conditions

BPD
°F
psig

Feed Composition (mol%)

Lighter than light key

Product Specifications

mol%
mol%

Column Design Parameters

%
in
%

Typical Deethanizer Operating Conditions

Parameter Range
Pressure350–500 psig
Overhead Temp−20 to 20°F
Bottoms Temp150–250°F
Reflux Ratio1.0–3.0
Trays25–40

Engineering Basis

Fenske Equation (Minimum Stages):

Nmin = ln[(xLK,D / xHK,D)(xHK,B / xLK,B)] / ln(α)

Where xLK,D = light key mole fraction in distillate, xHK,B = heavy key mole fraction in bottoms, α = average relative volatility of light key to heavy key.

Gilliland Correlation:

(N − Nmin) / (N + 1) = f[(R − Rmin) / (R + 1)]

Correlates actual stages N to actual reflux ratio R given minimum stages Nmin and minimum reflux Rmin from the Underwood equation.

Underwood Equation: Determines minimum reflux ratio Rmin from feed composition, feed condition (q), and relative volatilities. Combined with Gilliland correlation to find actual stages at the design reflux multiplier.

Column Diameter: Sized from vapor/liquid traffic using Fair’s flooding correlation at the design flood fraction.

Design Guidelines

Operating Pressure: Deethanizers typically operate at 350–500 psig to condense overhead C₂ with available refrigeration.
Ethane Specification: Ethane specification in bottoms (<2 mol%) prevents vapor pressure issues in downstream products.
Condenser Type: Partial condensers produce vapor overhead; total condensers produce liquid for further fractionation.

Frequently Asked Questions

What is a deethanizer and what does it separate?

A deethanizer (DeC2) is a fractionation column that separates ethane (C₂) from propane and heavier components (C₃+). It typically operates at 350–500 psig with overhead temperatures of −20 to 20°F.

What calculation method does this deethanizer sizing tool use?

This calculator uses the Fenske-Underwood-Gilliland shortcut method per GPSA Ch. 16, ASME Section VIII, and GPA 2140 to determine minimum stages, reflux ratio, actual trays, column diameter, and heat duties.

What are typical deethanizer operating ranges?

Typical deethanizer conditions include 350–500 psig pressure, −20 to 20°F overhead temperature, 150–250°F bottoms temperature, reflux ratio of 1.0–3.0, and 25–40 trays.

What is the light key and heavy key in a deethanizer?

In a deethanizer, the light key is ethane (C₂) and the heavy key is propane (C₃). The Fenske equation uses the relative volatility between these two components to determine minimum theoretical stages.