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NGL Fractionation Column Sizing

GPSA · Plant Processing of Natural Gas Ch. 9 · Distillation Design

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NGL Fractionation Column Sizer
Sizes deethanizer, depropanizer, and debutanizer columns for NGL separation. Determines theoretical stages, reflux ratio, column diameter, and reboiler/condenser duties per GPSA methodology.

Column Type & Feed

BPD
psia

Product Specifications

%
%
Pipeline spec: C₃ min 95%, C₄ min 95%

Feed Composition

mol%
mol%
Simplified binary separation

About NGL Fractionation

NGL fractionation separates mixed NGLs into pure products (ethane, propane, butane, gasoline) using distillation columns. The sequence typically progresses from lightest to heaviest components.

Typical Column Sequence

  • Deethanizer: Separates C₂ from C₃+
  • Depropanizer: Separates C₃ from C₄+
  • Debutanizer: Separates C₄ from C₅+
  • Butane Splitter: Separates iC₄ from nC₄

Typical Operating Parameters

  • Deethanizer: 350-450 psia, 35-50 trays
  • Depropanizer: 200-300 psia, 30-45 trays
  • Debutanizer: 100-150 psia, 25-40 trays
  • Butane Splitter: 100-140 psia, 80-120 trays

Design Considerations

  • Higher reflux ratio improves separation but increases energy
  • Tray efficiency typically 70-85% for NGL service
  • Turndown capability important for varying feeds
  • Reboiler and condenser sizing critical
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