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Gas Sub-Cooled Process (GSP) Calculator

GPSA · Plant Processing of Natural Gas Ch. 8 · Enhanced Ethane Recovery

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Gas Subcooling Process Calculator
Evaluates cryogenic NGL recovery processes using gas subcooled heat exchangers. Calculates refrigeration requirements, heat duties, and optimal operating conditions for maximum liquids recovery.

Feed Gas Conditions

MMSCFD
psia
°F

Ethane Recovery Target

mol%
%
GSP typically achieves 85-95% ethane recovery

Process Configuration

%
°F
Split vapor ratio: 60-70% typical for main fraction

About Gas Sub-Cooled Process

The Gas Sub-Cooled Process (GSP) is an advanced cryogenic process that uses split-vapor reflux to the demethanizer to achieve high ethane recovery while maintaining good column efficiency.

Process Advantages

  • High Recovery: 85-95% ethane recovery typical
  • Reduced Recompression: Lower horsepower vs. full reflux
  • Flexible Operation: Easy ethane rejection/recovery switching
  • Proven Technology: Widely used in industry

Key Features

  • Split vapor provides cold reflux to demethanizer
  • Main fraction expanded for maximum cooling
  • Reduced CO₂ freezing risk vs. full reflux
  • Lower capital cost than dual expander designs

Design Considerations

  • Split ratio affects recovery and energy balance
  • Subcooler performance critical for efficiency
  • CO₂ content must be controlled (typically <2%)
  • Integration with residue gas compression important
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