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Flare Backpressure Analysis

API RP 520 / API RP 521

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Flare System Backpressure Calculator
Evaluates backpressure in flare headers and its impact on relief valve performance. Ensures compliance with allowable backpressure limits for conventional and balanced relief devices per API 521.

Pipe Geometry & Flow Parameters

lb/hr
in
ft
count
count
count
count
Fittings use L/D ratios per Crane TP-410

Gas Properties

g/mol
°F
psia
-
Cp/Cv
cP
Typical natural gas: μ = 0.01-0.015 cP at operating conditions

Relief Valve Parameters

psig
lb/hr
Valve Type Limits:
• Conventional: Max 10% backpressure (normal)
• Balanced Bellows: Max 50% backpressure
• Pilot Operated: Max 70% backpressure
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About This Calculator

Analyzes pressure drop in flare headers and impact on relief valve capacity per API RP 520/521.

Key Aspects:

  • Pressure Drop: Darcy-Weisbach equation with fittings
  • Capacity Reduction: Per API 520 Figure 30 & 31
  • Mach Number: Acoustic concerns if Ma > 0.5
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