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Fire Relief Sizing

API RP 520 Part 1 / API Standard 521 (6th Ed.)

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Fire Relief Load Calculator
Calculates PSV sizing for vessels exposed to external pool or jet fire per API 521 empirical method. Determines wetted surface area, heat absorption rate, and required relief area with API 526 orifice selection.

Vessel Geometry & Configuration

ft
ft
%
API 521 §5.15.1.1

Only wetted area within 25 ft (7.6 m) above grade/fire base is considered. Flames can exceed 130 ft, but empirical data shows this height is adequate for relief sizing.

Fire Case & Environmental Conditions

Environment Factor (F) — API 521 Table 5
Bare vessel 1.0
Water deluge ≥0.25 gpm/ft² 0.5
Depressuring + drainage 0.3
Fireproof insulation ≤0.3
Underground storage 0.03

Fluid Properties & Relief Parameters

g/mol
BTU/lb
Specific Heat Ratio (k)

Critical for C coefficient calculation. Typical values: Propane 1.13, Butane 1.09, Air 1.40, Steam 1.33. Use process simulator data at relieving conditions when available.

psig
%
psia
°F

📚 Learn the Theory

Understand fire relief principles, calculations, and industry applications

Read Engineering Guide →

⚠️ Fire Case Accumulation

Per API 520 Table 2: Max 21% for fire case (single device). This allows higher relieving pressure to maximize PSV capacity during external fire emergency.

📐 API 526 Orifice Reference

Standard Orifice Areas (in²)
D0.110
E0.196
F0.307
G0.503
H0.785
J1.287
K1.838
L2.853
M3.60
N4.34
P6.38
Q11.05
R16.00
T26.00

📚 Standards Reference

API RP 520 Part 1 — Sizing, Selection, and Installation of Pressure-relieving Devices (10th Ed.)

API Std 521 — Pressure-relieving and Depressuring Systems (6th Ed., 2014)

API Std 526 — Flanged Steel Pressure-relief Valves (5th Ed.)

Disclaimer

For preliminary sizing only. Final PSV selection requires manufacturer data and verification by qualified engineer.

📘 Calculation Methodology

// API 521 Empirical Heat Input (Pool Fire)
Q = C × F × A0.82

// Where:
Q = Heat absorbed (BTU/hr)
C = 21,000 (adequate drainage) or 34,500 (inadequate)
F = Environment factor (0.03 to 1.0)
A = Wetted surface area (ft²)
// API 520 Relief Area (Critical Vapor Flow)
A = (W / (C × Kd × P1 × Kb)) × √(TZ/M)

// C coefficient from k:
C = 520 × √(k × (2/(k+1))(k+1)/(k-1))
Key Assumptions

• Liquid at saturation (no superheat correction Ksh=1.0)
• No rupture disk upstream (Kc=1.0)
• Preliminary discharge coefficient Kd=0.975
• Critical flow conditions (back pressure < critical)

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